Wordclock = WS2811B + Arduino = beautiful combination

wordclock_intro.jpg I wanted to make one a few years ago but I didn’t have much time as well as I didn’t know how to do it, or was too lazy to do it :D
Back then, I lacked of enthusiasm, motive and didn’t want to learn new things. Until this year, I had more free time and change of mind, I want to learn new things. So, I started this project, a few years after

WordClock in action

Part list

- Uno / Leonardo / Pro Micro / Teensy2.0 (anything with mega328 or mega32u4)
- DS3231 - Extreme accurate RTC module
- WS2811B - Addressable RGB LED
- Small Photo frame 15.5×11.5cm from ebay
- 3mm MDF sheet (about 16×12cm)
- Small plastic box 8×5x2cm from ebay
- A4 Clear Label sheet + Laser printer / decal cutting to make stencil
- Photoresistor - LDR
- 0.1 uF ceramic caps (SMD 0805)

The circuit

wordclock_circuit.jpg

The Hardware

wordclock_ds3231.jpg wordclock_pro_micro.jpg wordclock_packback.jpg
wordclock_face_frame.jpg wordclock_face_mg.jpg wordclock_ws2811b.jpg wordclock_face1.jpg
wordclock_face2.jpg wordclock_face3.jpg wordclock_face4.jpg
wordclock_face5.jpg wordclock_face6.jpg

As part list suggests, you can pretty much use any development board, as long as the MCU has at least 15KB Flash and 1.4KB RAM. Of course you can tweak the code to use less RAM and more Flash or cut off some extra functions to reduce a few kilobytes. Now think about it, it may fit into the mighty Tiny85!

Anyway, narrow down to mega328 and mega32u4, I chose ATMega32U4 since it has build-in USB connectivity for ease of mind and thus no need for hardware serial adaptor and any ATMega32U4 developing board would be fine. I heard from the internet, Sparkfun Pro Micro has different bootloader and different VID, not the generic one like Arduino Leonardo, so there might be some hiccup along the way with driver detection if you use it as the brain of this project. However, you can flash Leonardo bootloader and it will be just fine.

Next thing should be considered is the chassis or the frame. I chose a small photo frame. I designed the clock face that fit the frame and also the pcb art work. Well, soldering 134 pieces of 5050 LEDs on a small area like that is time consuming.

Oh, when lights are out, wordclock becomes so bright that could make you eyes uncomfortable. So we need a dimmer function using LDR (Light-dependent Resistor, it reduce resistance when expose to light).

wordclock_ldr.jpg

Input pin on MCU must be an Analog input so we can read voltage output from voltage divider. Get the threshold value when the room is almost completely dark so wordclock should reduce brightness when input is below threshold value. Your threshold value might be different, depends on value of LDR and how much it drops its resistance when exposed to light.

wordclock_led_board.jpg

Another important thing is the stencil for the clock face. If you have access to a decal cutting service, good for you. If you don’t or the price of vinyl cutting service is too expensive, you can use the alternative way to make stencil. That is why you need clear A4 label and a laser printer. Yes, print negative image of the clock face and stack up 3 identical layers and you will have a nice stencil which blocks most of light

wordclock_stencil.jpg

Then the next step is put everything together. And also put a 1000uF cap on 5v and GND to prevent voltage dropping when 134 LEDs light up at one time (start up time).

wordclock_piggyback.jpg

wordclock_running.jpg

Software

At first, testing a single WS2811B LED with Arduino using NeoPixel library sample with one WS2811B LED. Then hooked up another WS2811B LED to the chain and try different color on both LEDs, and the whole LED board to see if it could do it. Well, turned out a few 80th-ish LEDs didn’t work. I had to take it out and put another one in. After replaced 4-5 LEDs, I realized I didn’t put filter caps to stabilize voltage for these LEDs. So I put on each row two 0.1 caps and then it worked perfectly.

OK, next thing to do is add clock function, take from previous project of mine.

Files

WordClock.zip - pcb file (sprint layout 6) and source code for Arduino IDE
DS3232RTC.zip - use for DS323x and DS1703
arduino-lib-Time.rar - legacy time library

Note:

- From update Arduino 1.6.12, they adopted new time library and thus the old time library becomes legacy. But DS1703RTC lib or DS3231RTC lib still use the *legacy* time library. If you get error with tmElements_t, just rename hardware/tools/avr/avr/include/time.h to anything like time_new.h

- You can use WS2811B strip instead of making a PCB for the LEDs. Then you have to use bigger photo frame or a custom shadow box for the job. If it’s bigger than A4 paper, you have no choice other than using decal cutting service for the stencil. And you have to make light dwelling as well or else light from this *pixel* will bleed to surrounding *pixels*, like a cheap backlit keyboard.

- Or use normal LEDs and with two 4-16 decoder to control LED matrix. Or use Arduino Mega which has plenty of IO pins to directly drive LED using IO pins. But for these solutions, you can’t change the *pixel* color, yes?

 

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